Warehouses and industrial environments are often busy, cluttered spaces where visibility is critical for safe and effective working. The forklift operators need unobstructed visibility to lift heavy loads accurately and avoid accidents.
Traditionally, overhead metal grids have been the essential safety barrier between the operator and falling objects. However, the grids significantly restrict visibility, limit innovation in cabin design, and add unnecessary weight to the vehicle.
Forklift manufacturers strive to develop the safest, most user-friendly machinery possible. The limitations that the metal grids present — hinder the ability to innovate and develop outstanding products. Fortunately, Aikon® polycarbonate glazing is the solution to these problems.
Aikon® polycarbonate as a solution for forklift windows has been thoroughly tested and certified to ensure the highest level of operator safety. The glazing can withstand severe impact scenarios commonly encountered in industrial environments. Aikon® glazing has successfully met key international safety standards, including:
Moreover, our polycarbonate glazing complies with standards for advanced protection:
ISO 3449 FOPS II (Falling Object Protective Structure)
Polycarbonate glazing provides exceptional protection, with impact resistance up to 400 times stronger than traditional glass. Unlike glass, polycarbonate glazing does not shatter under pressure and retains its clarity over time.
In a practical setting, a 6 mm thick, Aikon® mono polycarbonate window provides the same protection as traditional 12 mm laminated glass while fully complying with ISO 16939 standards.
Removing overhead metal grids using Aikon® glazing significantly enhances visibility. Operators gain unobstructed overhead views, reducing handling errors and improving precision in load placement. The clearer line of sight improves the accuracy when placing loads, and overall, makes operating the machine more enjoyable. Clearer visibility directly contributes to safer, smoother workflows and reduced operator fatigue.
Aikon® polycarbonate weighs approximately 52 % less than glass, while ensuring structural integrity and safety. The lighter material gives designers more flexibility when planning cabins. They can innovate beyond previous constraints, crafting cabins that are ergonomic, comfortable, and visually appealing. The integration of advanced smart-window technologies, such as automatic tint adjustment and built-in heating, further improves operator comfort and cabin functionality.
Polycarbonate is fast becoming the preferred material of choice in machinery manufacturing due to its unbeatable combination of safety, weight reduction, and design flexibility. By integrating Aikon® polycarbonate glazing into your designs, you ensure your products stand out and meet the market demands. Do not miss the opportunity to become the industry’s frontrunner in safety, innovation, and operator experience.
If you’re curious to learn more, download our "Forklift glazing solutions" brochure. Inside, you'll find technical insights and examples that show how our materials perform in real-world conditions. Discover how Aikon® can support your team in designing safer, lighter, and more efficient forklift trucks.